Design
With any new assignment, our creative brainstorming and ideation is where the fun begins. At Simplexity, we start concept generation in a distinctive manner. This kickoff, an essential part of our design process, has proven over decades to deliver the simplest, most effective product engineering results possible.
Design Capabilities
With our two decades of experience in high-volume manufacturing design, we know what it takes to make the 999,999th unit work just as well as the first. Read on for a few examples of our design capabilities.
Concept generation and System Architecture
- Brainstorming
- Concept feasibility studies
- Project timeline, budget and schedule
- ESR (Engineering Specifications Requirement) Documents: functional requirements, critical parameters, system requirements, customer expectations, service requirements and success measures.
- Proof-of-concept prototypes
Mechanical Engineering:
- Fluidic, pneumatic, mechanical, optics, solar, sound, seals, over-molding, and thermal design
- 3D CAD Modeling
- Detailed 2D drawings with GD&T specifications per ANSI and ASME standards
- Preparing detailed Bill of Materials (BOM) for procurement of parts for assembly
Machine and Mechanism Design
Components including bearings, linkages, and structural assemblies
Design of various mechanical assemblies and drives like gear trains, belt drives, pulleys, torque couplings, linear motion slides, ball screw, and lead screw drives
Custom design of mechanisms using linkages, springs, pneumatics, hydraulics and other mechanical and electro-mechanical actuators.
Electrical Engineering
- PCB Architecture, design, layout, and prototyping
- EMC, ESD, RFI, Design for compliance
- Design for high volume production, design for manufacturing, design for low cost
- 3D mechanical modeling of PCAs, electronics packaging, and cooling
- Digital design, FPGAs, Verilog, and simulation. High and low speed busses.
- Sensors, low noise amplifiers, thermocouples, optical, encoders, and strain gages
- Power supply and battery specifications and design
- Cable harnesses design and prototyping
Firmware
- Embedded Operating Systems: RealTime (Threadx VxWorks, uCos), Embedded Linux, BSPs
- Microprocessors: ARM, Intel, 8051 variants, PIC, x86, AVR
- Communications: Serial (USB, RS232, RS485, I2C, 2wire, SPI), Networks, Wireless (Wi-Fi, Bluetooth, Zigbee)
Mechatronic Systems and Motion Control
- Motor selection, drive electronics and algorithms for Brushed DC, Stepper, Servo motors, and Brushless DC motors
- Feedback sensor selection and interfacing
- PID and State Space controllers for applications such as pressure, temperature, velocity and torque control
- Supervisory logic, programming and control of electronic and electro-mechanical components like sensors, motors, pumps and solenoids
- Real time systems for motion control
Software
- Windows Development: C#, C++, C, Java, ...
- Host applications: Development tools, test execution and production, End of Line (EOL), Quality Control (QC)
- Databases
- Web applications/services: Dynamic data management and presentation
- Mobile platforms: Windows Mobile, Android, iOS
- Programmable Logic Controllers (PLCs)
- Labview, Matlab
Systems engineering and Technology Integration
- Performance evaluation, trouble shooting individual sub-systems and system interfaces
- Hardware integration of off-the-shelf sensors and measurement systems
- Firmware/Software/Mechanical/Electrical integration
- Final inspection solutions
Design for Manufacturing and Assembly (DFMA)
- Vendor integration during early prototype phases
- DFM (Design for Manufacturing) of machined, injection molded, and sheet metal parts
- EOL (End of Line) and mid-line testing tools and processes (functionality testing, leak testing, etc)
- Generating build documentation and service documentation
- Training operators and vendors on assembly
- Prototyping, testing and resolving build issues during manufacturing
Contact us today for a free consultation on your engineering challenge